More Alloys

ISA®-CHROM 60

ISA®-CHROM 60 is especially characteri zed by high resistivity and high resistance to oxidation and chemical corrosion. The alloy is suitable for high-value elec trical resistors and for heating wires for any application, also for heating cords and cables. The maximum working temperature in air is +600 °C when used for resistance wires and +1,150 °C when used for heating wires.

Form of Delivery

ISA®-CHROM 60 is supplied in the form of round wires in the range 0.01 to 1.00 mm Ø in bare, oxideinsulated or enamel led condition, fIat wires and stranded wires are also manufactured.

Notes on Treatment

lSA®-CHROM 60 can easily be spot- welded. Under certain conditions brazing and soldering is possible (see Data Sheet).

ISA®-CHROM 80

ISA®-CHROM 80 is especially characterized by high resistivity and high resistance to oxidation and chemical corrosion. ISA®-CHROM 80 is non-magnetic. It possesses a relatively low temperature coefficient. ISA®-CHROM 80 is suitable for high-value electrical resistors and for heating wires for any application, also for heating cords and cables. The maximum working temperature in air is +600 °C when used for resistance wires and +1,200 °C when used for heating wires. Oxidized wires display better insulation properties than other alloys of this kind.

Form of Delivery

ISA®-CHROM 80 is supplied in the form of round wires in the range 0.01 to 1.00 mm Ø in bare, oxide-insulated or enamelled condition. The delivery program also includes stranded and flat wires.

Notes on Treatment

lSA®-CHROM 60 can easily be spot- welded. Under certain conditions brazing and soldering is possible (see Data Sheet).

ISA® 13

ISA®13 is known for low resistivity and a relatively low temperature coefficient, as well as its relatively high corrosion resistance. It is used for low-value resistors and for heating wires and mats in heating cords and in heating cables. The maximum working temperature in air is +200 °C. ISA®13 can also be used as welding wire, e. g. for building-up welding in copper-plated steel-tanks, as well as for tube-weldings.

Form of Delivery

ISA®13 is supplied in the form of round wires in the range 0.05 to 8.00 mm Ø in bare or enamelled condition, flat wires, stranded wires and ribbons.

Notes on Treatment

ISA®13 can be worked easily. This alloy can be soldered and brazed without difficulty. All known welding methods can be used.

ISA®-NICKEL

ISA®-NICKEL is known for its high resistance to oxidation and chemical corrosion. These features govern the application: Wire cloth, connecting braids for heating elements, welding wires and many more applications. The maximum working temperature in air is +700 °C.

Form of Delivery

ISA®-NICKEL is supplied in the form of round wires in the range 0.03 to 8.00 mm Ø and stranded wires in bare condition.

Notes on Treatment

ISA®-NICKEL can be worked easily. It can be soldered and brazed without difficulty. All known welding methods are applicable.

ISA® Minus

ISA® MINUS is used as negative leg for compensating lead KCA as well as positive leg for compensating lead type W5Re/W26Re. ISA® MINUS is standardized in the temperature range between 0 and 150 °C. ISABELLENHÜTTE supplies ISA® MINUS in standardized tolerances up to 200 °C.

Form of Delivery

ISA® MINUS is supplied in the form of wires with dimensions from 0.05 to 8 mm Ø in bare condition. Enamelled wires are available in dimensions between 0.05 and 1.5 mm Ø. ISA® MINUS can also be supplied in form of stranded wire, ribbon, flat wire and rods. Please contact us for the range of dimensions.

Notes on Treatment

ISA® MINUS is easy to process. The alloy can be soldered and brazed without difficulty. All known welding methods are applicable.

ISA®-SIL

ISA®-SIL is used as negative leg for the compensating lead of thermocouple type N. ISA®-SIL is standardized in the temperature range between 0 and 150 °C. ISABELLENHÜTTE supplies ISA®-SIL in standardized tolerances up to 200 °C.

Form of Delivery

ISA®-SIL is supplied in the form of wires from 0.05 to 8 mm Ø in bare condition. Enamelled wires are available in dimensions between 0.05 and 1.5 mm Ø. ISA®-SIL can also be supplied in form of stranded wire, flat wire and rods. Please contact us for the range of dimensions.

Notes on Treatment

ISA®-SIL is easy to process. The alloy can be soldered and brazed without difficulty. All known welding methods are applicable.

Resistherm

RESISTHERM is well known for having a high temperature coefficient at a relatively high resistivity. Up to 600 °C, this alloy is ferro-magnetic. It is mainly used in wire form for temperature-dependent resistors. Also for shielded resistors for spark-plug connectors as well as self-regulating heaters. The maximum working temperature in air is 800 °C.

Form of Delivery

RESISTHERM is supplied in the form of round wires in the range 0.25 to 0.02 mm Ø in bare, oxidized (non-insulated) or enamelled condition and also in the form of stranded wires.

Notes on Treatment

RESISTHERM can easily be spot-welded. Under certain conditions it can also be soldered and brazed (see Technical Information).

ISA-ZIN

ISA-ZIN is especially noted for high resistance to oxidation and chemical corrosion, as well as a relatively low resistivity. It is used for resistors of any type and for heating cords, cables and heating mats. Ribbons for instance are used for heating of bimetals. The maximum working temperature in air is 500 °C.

Form of Delivery

ISA-ZIN is supplied in the form of round wires in the range 8.0 to 0.04 mm Ø in bare or enamelled condition. To a limited extent flat wires, stranded wires, ribbons and sheets are also manufactured.

Notes on Treatment

ISA-ZIN can be worked easily. This alloy can be soldered and brazed without difficulty. All known welding methods can be used.

A-Copper 2,5

A-Copper 2.5 is especially characterized by very low resistivity. This alloy is used for heating wires and mats in heating cords and in heating cables with low conductor temperatures as well as tube weldings “electrical-welding-fittings”. It provides a relatively high corrosion resistance. Ribbons for instance are used for heating of bimetals. The maximum working temperature in air is 200 °C.

Form of Delivery

A-Copper 2.5 is supplied in the form of round wires in the range 8.0 to 0.05 mm Ø and stranded wires. On request, larger quantities can be delivered in other forms.

Notes on Treatment

A-Copper 2.5 can be worked easily. This alloy can be soldered and brazed without difficulty. All known welding methods can be used.

A-Copper 11

A-COPPER 11 is used as negative leg for the compensating lead for thermocouple types Pt10Rh-Pt and Pt13Rh-Pt. A-COPPER 11 is standardized in the temperature range between 0 and 200 °C.

Form of Delivery

A-COPPER 11 is supplied in the form of wires with dimensions from 0.05 to 12 mm Ø in bare condition. Enamelled wires are available in dimensions between 0.05 and 1.5 mm Ø.
A-COPPER 11 can also be supplied in form of stranded wire, ribbon, flat wire and rods.
Please contact us for the range of dimensions.

Notes on Treatment

A-COPPER 11 is easy to process. The alloy can be soldered and brazed without difficulty.
All known welding methods are applicable.

E-Copper

E-Copper is especially characterized by high conductivity and relatively high corrosion resistance. Like all pure metals, E-Copper has a high temperature coefficient. The most important properties are listed only for reasons of completeness.
Copper is normally supplied for thermocouples and compensation cables as well as bimetal-heaters. The maximum working temperature in air is 150 °C. When used as wire for thermoelectric applications, the maximum temperature can be up to 350 °C.

Form of Delivery

E-Copper is supplied in the form of round wires in the range 3.0 to 0.1 mm Ø in bare condition.
To a limited extent insulated wires, stranded wires and strips are also manufactured.

Notes on Treatment

E-Copper can be worked easily. This alloy can be soldered and brazed without difficulty. All known welding methods can be used.

E-Copper (Thermo)

E-COPPER is used in a wide range of thermocouple, extension and compensating lead types. As a thermocouple, it is used as positive leg for types T and U. As an extension lead, it is used for types TPX and UPX. E-COPPER is also used as the positive leg for the compensating lead to the elements Pt10Rh-Pt, Pt13Rh-Pt, NiCr-Ni (KCB) and Nicrosil-Nisil (NC), as well as the negative leg for compensating lead to the element Pt30Rh-Pt6Rh. The standardized temperature range of the different application possibilities of E-COPPER is available in the tables of the glossary. We supply E-COPPER for applications up to +400 °C. Above this temperature strong oxidation of the metal will start. E-COPPER is standardized up to +200 °C for extension or compensating lead.

Form of Delivery

E-COPPER is supplied in the form of wires with dimensions from 0.05 to 10.00 mm Ø in bare condition. Enamelled wires are available in dimensions between 0.05 and 1.50 mm Ø. E-COPPER can also be supplied in form of stranded wire, ribbon, flat wire and rods. Please contact us for the range of dimensions.

Notes on Treatment

E-Copper can be worked easily. This alloy can be soldered and brazed without difficulty. All known welding methods can be used.

Iron

IRON is used as positive leg of the thermocouple types J and L. For extension leads, IRON is used for JPX and LPX. As compensating lead, IRON is used as positive leg for KCA. The thermoelectric voltages for LP(X) and KPCA differ from JP(X) materials depending on standards. The standardized temperature range of the different application possibilities of IRON is available in the tables on pages 10 and 11, 14 and 15 as well as 18 and 19 in our brochure. The IRON supplied by ISABELLENHÜTTE mainly is copper coated and free of rust. All packaging units are protected with antirust substances.

Form of Delivery

IRON is supplied in the form of wires with dimensions from 0.12 to 5.5 mm Ø in bare condition. Enamelled wires are available in dimensions between 0.12 and 1.5 mm Ø. IRON can also be supplied in form of stranded wire, ribbon, flat wire and rods.
Please contact us for the range of dimensions.

Notes on Treatment

IRON is easy to process. The alloy can be soldered and brazed without difficulty. All known welding methods are applicable.

Special Remarks on the Alloy

IRON has a strong tendency to corrode/rust. The material should be stored and used in a dry environment. If required our IRON can be provided with a variety of liquid anticorrosive agents. Please note that the copper coating does not act as a rust protection. It is only used for production and optical purposes.

Alloy 30

Alloy 30 is especially characterized by low resistivity. It is used for low-value resistors, for heating wires and mats in heating cords and in heating cables with low conductor temperatures as well as for the tube weldings “electrical-welding-fittings”. It provides a relatively high corrosion resistance. Ribbons for instance are used for heating of bimetals. The maximum working temperature in air is 200 °C, for short-term application up to 300 °C.

Form of Delivery

Alloy 30 is supplied in the form of round wires in the range 8.0 to 0.05 mm Ø in bare or enamelled condition. To a limited extent flat wires, stranded wires, ribbons and sheets are also manufactured.

Notes on Treatment

Alloy 30 can be worked easily. This alloy can be soldered and brazed without difficulty. All known welding methods can be used.

Alloy 60

Alloy 60 is especially characterized by low resistivity. It provides a relatively high resistance to oxidation and chemical corrosion. It is used for low-value resistors, for heating wires and mats in heating cords and in heating cables with low conductor temperatures. It is used for tube-weldings “electrical-welding-fittings”. Ribbons for instance are used for heating of bimetals. The maximum working temperature in air is 300 °C.

Form of Delivery

Alloy 60 is supplied in the form of round wires in the range 8.0 to 0.05 mm Ø in bare or enamelled condition. To a limited extent flat wires, stranded wires, ribbons and sheets are also manufactured.

Notes on Treatment

Alloy 60 can be worked easily. This alloy can be soldered and brazed without difficulty. All known welding methods can be used.

Alloy 90

Alloy 90 is especially noted for low resistivity and high resistance to oxidation and chemical corrosion. It is used for low-value resistors, for heating wires and mats in heating cords and in heating cables with low conductor temperatures, as well as for tube-weldings “electrical-welding-fittings”. Ribbons are used for heating of bimetals.
The maximum working temperature in air is 400 °C.

Form of Delivery

Alloy 90 is supplied in the form of round wires in the range 8.0 to 0.05 mm Ø in bare or enamelled condition. To a limited extent flat wires, stranded wires, ribbons and sheets are also manufactured.

Notes on Treatment

Alloy 90 can be worked easily. This alloy can be soldered and brazed without difficulty. All known welding methods can be used.

Alloy 127

Alloy 127 is a non-standardized electrical resistance alloy. With its resistivity of 21 μΩ x cm it fills well up the gap between Alloy 90 with 15 μΩ x cm and ISA®-ZIN with 30 μΩ x cm.
Alloy 127 provides high resistance to oxidation and chemical corrosion; the alloy is mainly used for heating wires and mats in heating cords and in heating cables as well as for the production of wire-wound resistors. Ribbons for instance are used for heating of bimetals. The maximum working temperature in air is 400 °C.

Form of Delivery

Alloy 127 is supplied in the form of round wires in the range of 8.0 to 0.05 mm Ø in bare or enamelled condition. On limited scale, flat wires, stranded wires, ribbons and sheets are also available.

Notes on Treatment

Alloy 127 can be worked very easily. The alloy can be soldered and brazed; all known welding processes can be used.

Nickel 99.2

Nickel 99.2 is especially characterized by very high resistance to oxidation and chemical corrosion, relatively low resistivity and a very high temperature coefficient. The material is used in many different applications, for example for the manufacture of connections for heating elements. Nickel 99.2 is magnetic up to approx. 360 °C. The maximum working temperature in air is 700 °C.

Form of Delivery

Nickel 99.2 is supplied in the form of round wires in the range 5,0 to 0,05 mm Ø in bare or enamelled condition and in the form of stranded wires.

Notes on Treatment

Nickel 99.2 can be worked easily. This alloy can be soldered and brazed without difficulty. All known welding methods can be used.

Nickelin-W

NICKELIN W is notable for high resistance to oxidation and chemical corrosion, relatively low resistivity and a relatively low temperature coefficient. This alloy is used for resistors of any kind as well as for heating cables and detectors for fuses. The maximum working temperature in air is 500 °C.

Form of Delivery

NICKELIN W is supplied in the form of round wires in the range 8.0 to 0.02 mm Ø in bare, enamelled condition. To a limited extent flat wires, stranded wires, ribbons and sheets are also manufactured.

Notes on Treatment

NICKELIN W can be worked easily. This alloy can be soldered and brazed. All known welding methods can be used.

Nicrosil

NICROSIL is used as positive leg of the thermocouple N. For extension leads, NICROSIL is used for type NX. The standardized temperature range of the different application possibilities of NICROSIL is available in the tables on pages 10 and 11 as well as 14 and 15 in our brochure.

Form of Delivery

NICROSIL (NP and NPX) is supplied in the form of bare wire with dimensions from 0.10 to 6 mm Ø, coated wires from 0.10 to 1.5 mm Ø. NICROSIL is also available in the form of stranded wire, ribbon, flat wire and rods. Please contact us for the range of dimensions.

Notes on Treatment

NICROSIL can be brazed without difficulty. All known welding methods are applicable. However, the alloy is difficult to soft-solder. The thermoelectric voltage of NICROSIL may change as a result of mechanical or thermal stress, see also “Special Remarks on the Alloy”.

Special Remarks on the Alloy

NICROSIL has been developed to eliminate known disadvantages with reference to the positive leg of thermocouple type K (ISATHERM® PLUS, Chromel®-P or NiCr10). An increase in the chromium concentration to approx. 14.6 % versus KP will essentially reduce the change in EMF due to the ordering state in the metal lattice.
Thermoelectrically, the alloy therefore is considerably more stable against temperature changes below 600 °C.
NICROSIL reacts corrosively at higher temperatures in the presence of varying oxidizing/ reducing gases. Partial oxidation of the chromium will cause green rot. Sulphur and carbon favor the development of the green rot. As a consequence, the thermoelectric voltage may change dramatically. This oxidation will also lead to brittleness of the material. An increase in silicon concentration will result in higher oxidation stability versus the positive leg of thermocouple type K.

Nisil

NISIL is used as negative leg of the thermocouple type N. In the version for extension leads NISIL is used for type NN X.
The standardized temperature range of the different application possibilities of NISIL is available in the tables on pages 10 and 11 as well as 14 and 15 in our brochure.

Form of Delivery

NISIL (NN und NN X) is supplied in the form of bare wire with dimensions from 0.10 to 6 mm Ø. We supply coated wires from 0.10 to 1.5 mm Ø. Nisil can also be supplied in the form of stranded wire, ribbon, flat wire and rods. Please contact us for the range of dimensions.

Notes on Treatment

NISIL can be brazed without difficulty. All known welding methods are applicable.
However, the alloy is difficult to soft-solder. See also “Special Remarks on the Alloy”.

Special Remarks on the Alloy

NISIL has been developed as a counterleg to Nicrosil. By increasing the silicon and reducing the aluminium concentration versus the negative leg of thermocouple type K (KN), a higher oxidation stability has been achieved. Consequently, compared to KN the corrosive reaction to sulphur will be lower at higher working temperatures.

Pure Nickel

PURE NICKEL is especially characterized by very high resistance to oxidation and chemical corrosion. Its resistivity is even lower than the resistivity of NICKEL 99.2 while its temperature coefficient is higher. There is a large scale of possible applications. Wires of PURE NICKEL are mainly used for the manufacture of connections for heating elements as well as heating spirals in spark-plugs. PURE NICKEL is magnetic up to approx. 350 °C. The maximum working temperature in air is 700 °C.

Form of Delivery

PURE NICKEL is supplied in the form of round wires in the range 5.0 to 0.05 mm Ø in bare or enamelled condition and in the form of stranded wires.

Notes on Treatment

PURE NICKEL can be worked easily. This alloy can be soldered and brazed without difficulty. All known welding methods can be used.

Super Pure Nickel

Super Pure Nickel is especially characterized by very high temperature coefficient and low resistivity. Super Pure Nickel is used for resistors with a strongly temperature-dependent resistance value, also for the production of spark-plugs. Super Pure Nickel is magnetic up to a temperature of appr. 360 °C (the Curie point is at appr. 357.5 °C). The maximum working temperature in air is 700 °C.

Form of Delivery

Super Pure Nickel is supplied in the form of round wires in the range 3.0 to 0.10  m Ø in bare or enamelled condition, and in the form of stranded wires.

Notes on Treatment

Super Pure Nickel is very soft as compared with the types of technically pure nickel quoted in DIN 17740; this must be taken into consideration when it is processed.

S-Copper

S-COPPER is used as positive leg for the compensating lead of thermocouple type Pt30Rh-Pt6Rh. S-COPPER is standardized in the temperature range between 0 and 100 °C. ISABELLENHÜTTE delivers S-COPPER with a tolerance of ± 30 μV up to 200 °C.

Form of Delivery

S-COPPER is supplied in the form of wires with dimensions from 0.05 to 8 mm Ø in bare condition. Enamelled wires are available in dimensions between 0.05 and 1.5 mm Ø. S-COPPER can also be supplied in form of stranded wire, ribbon, flat wire and rods.
Please contact us for the range of dimensions.

Notes on Treatment

S-COPPER is easy to process. The alloy can be soldered and brazed without difficulty. All known welding methods are applicable.